Development status and trend analysis of quilting machine

I. INTRODUCTION of quilting machine quilting machine is one of the widely used textile equipment at present. Quilting is the use of stitching on the material group synthetic irregular arrangement and independent or regular arrangement of repeated trajectory of various graphics, these patterns are not only to firmly sew three layers of materials, to prevent the filler from moving, it can also enhance the stereoscopic impression of sewed products and improve their decorative functions. Second, in the early stage of quilting machine, the early quilting machine was a mechanical quilting machine. The pattern to be sewn by this machine was made into a template and fixed with the quilt frame, the motion mechanism of the quilting machine makes the profiling movement on the template, driving the seam head to press the figure on the template, and the movement of the case makes the sewing figure consistent with or similar to the template. However, because the sewing flower-shaped track of this equipment must be connected, and the turning radius cannot be too small, otherwise the profiling mechanism cannot work normally. Moreover, the design and manufacture of the template are very complicated, with long cycle and high precision requirements, which determines that the products produced by mechanical sewing machines are difficult to adapt to market changes, I . e. small batches and multiple varieties of products. Therefore, it is urgent to develop and produce high-speed numerical control quilting machines. Three, quilting machine development status, with the development of electronic technology and the maturity of numerical control technology, people began to apply numerical control technology to quilting equipment, resulting in computer quilting machine. Computer quilting machine uses numerical control system (Or special computer digital control system, system) Controlling the movement of the movement mechanism of the quilting machine and sewing various patterns brings great convenience to the style and product renewal. According to the number of quilting needles carried on the machine, quilting machines can be divided into single-needle quilting machines and multi-needle quilting machines. The working principle of single needle quilting machine and multi needle quilting machine is basically the same, but there is a big difference in the mechanical structure, and there is also an essential difference in the control mode. Judging from the current market demand, the multi-needle quilting machine occupies the vast majority of the production share of quilting machinery. Imported quilting machine has the advantages of fast quilting speed, high efficiency and good quilting quality, but the price is expensive. Generally, small and medium-sized enterprises cannot afford it, and after-sales service and maintenance are inconvenient and accessories are difficult to buy. The quilting industry in our country has experienced from manual sewing machine to Cam quilting machine and computer continuous pattern numerical control quilting machine since the early 1980s s, up to now, the computer continuous/independent/multi-pattern numerical control quilting machine. Fourth, the development trend of quilting machine with the consumer's personalized products and the requirements for complex and beautiful single flower models. Single needle quilting machine began to be favored by people. At present, many domestic manufacturers produce single-needle quilting Machines. Basically, frequency converters are used to control the spindle movement, but the output frequency accuracy of frequency converters is limited, which makes the speed drop accuracy not high. With the increase of knitting varieties and the improvement of quality, the new generation of quilting machine requires that the speed change accuracy of t-axis motor must be lower than O. 05 % to maintain the balanced tension on the cloth surface, analog signal control has been difficult to achieve this requirement. In order to meet the needs of the domestic market, a new generation of digital products need to be developed. At present, the single needle quilting machine that has appeared in the international market has high precision, and some manufacturers have produced a new generation of products with computer vision correction. The market for computer quilting machines is still expanding. In fact, such products are still very young. The real market application is only a matter of nearly ten years, and its market space is still very large. At the same time, its technological upgrading and development are expected to be quite fast. The future development direction of computer quilting machine will be special quilting machine and special quilting machine, which will realize intellectualization and complete assembly line for one-time completion of cotton opening, cloth delivery, filling, edge closing and edge cutting. In addition, the computer quilting machine and the computer quilting machine will also be combined with the remote control of the production process to realize the design and production automation, management informatization and process control intelligence of the quilting industry. Foshan kehuazhi Sewing Equipment Co. , Ltd. is famous for its 'high efficiency, easy operation and stable performance'. We are committed to becoming your quilting machine supplier and are welcomed and trusted by the vast number of users. We will continue to work hard and innovate to thank the majority of users for their support and love with high-quality products, excellent management and sincere after-sales service.

At a time when technology is essential for machine quilting templates, ensuring that it works in a symbiotic way with your human employees is key.

At Foshan City Kehua Smart Quilting Equipment Co.,Ltd., we make sure everything we do honors that connection – from our commitment to the highest quality in the world, to the way we serve our customers and communities to do business responsibly. We are looking forward to becoming trusted supplier of every customer, inquire us at Kehua!

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